Depending on the temperature and amount of accelerator cut cat pure used, the grout quickly cures to a rigid, closed cell polyurethane foam that is resistant to most organic solvents, mild acids, alkali, petroleum and microorganisms. The depth of the bore should be approximately half of the thickness of the concrete. For injection grouts, epoxy resins and gels, single and two. Epoxy and polyurethane crack injection aquaguard injection. The plan was to inject grout so that a 1 to 3 foot zone of the crack was filled with grout to divert water. In its uncured form, sealfoam pure is a pale yellow liquid.
However, the crack injection technique requires some practice for the repair to be effective. Pu grouting and injection waterproofing contractor singapore. Before starting the injection, consult the technical data sheets and material safety data sheet msds in order to be familiar with the materials at hand. Its low viscosity makes it ideal for injection into pores, capillaries, hairline cracks, and honeycombed concrete. Chemical grout literature powerhouse building solutions. At higher pressures, the liquid has enough force to overcome gravity and rise up the crack without filling the backside, which is typically. Tb0055 standard application procedures for sealing. This procedure restores the structural integrity of concrete. Crack injection for concrete basement walls the concrete.
Hyperflex, a single component polyurethane grout, is demonstrated here using a grease gun and packers to seal a crack in concrete. Cracks happen for a lot of reasons foundation settling, external vibrations and oversaturation of the soil among them not all cracks leak, but all have the potential to leak if. We can stop any type of leak in any type of structure with our concrete injection solutions. Radonseal doityourself foundation crack repair kits. These include commercial and residential foundation or concrete crack repair. Semiflex foam, wateractivated chemical injection grout. Crack injection highpressure and lowpressure injection. The polyurethane expands and foams on contact with water.
Avantigrouts are used worldwide as the goto product with technical support for municipal, industrial, commercial, and geotechnical. The high pressure injection of activated polyurethane uses an electric injection pump and packers hammered into drilled holes through the crack in a poured concrete foundation wall. Concrete walls will crack due to the release of water during the curing process known as shrinkage or because of settlement. Urethane crack injection cracking is a common issue that occurs with poured foundations. We provide technical guidance on practical work applications for a variety of complex crack injection. Verify that the material flowing from the optimix mixing nozzle is a uniform gray color for cigv. This method requires some patience, but it allows the applicator to monitor the injection process and ensure that the crack is completely filled.
Install appropriate sealing materials along the crack or joint to be injected, where required, to minimize the loss of polyurethane injection resin. Tb0055 standard application procedures for sealing leaking cracks or. Mechanical packers and injection ports are the gateway to successful injection. Radonseal diy concrete crack injection kit urethane the standard diy foundation crack repair kit contains two jars of the twocomponent epoxy surface sealer and port adhesive. The secret to effective crack injection, whether using epoxies or polyurethane foams, is gradual introduction of the liquid polymer into the crack at low pressures 20 to 40 psi. Leak control is accomplished several different ways. Nobody plans for a leak, so when one occurs it usually represents a cost overrun and a setback for a construction project. Until recently, this technique has traditionally been used in in commercial and civil projects, but as the technology is more readily available the use of polyurethane foam. For urethane grout injection, the ports need to be placed such that the injection intercepts the crack at its midthickness point. To intersect a crack at its midpoint, drill at a 45 degree angle at a distance of one half the thickness of the wall.
Deneef cfl pure is a hydrophobic polyurethane grout that, when mixed with flex cat pure, is designed to fill. Used to stop gushing water, to fill voids, hairline cracks and for soil stabilization. Injection epoxies can fail in situations where there is a void behind the crack. Deneef sealfoam pure is a nonflammable hydrophilic polyurethane resin designed to form a flexible gasket or plug in joints and cracks in concrete. Injection pressures vary from 250 to 3000 psi depending on crack width, concrete thickness, and concrete quality. Polyurethane injection provides a permanent seal when properly injected into a crack by a professional waterproofing specialist like the basement waterproofing guy. Fastset polyurethane concrete crack injection in a basement wall duration. Theyre pumped through injection ports or packers installed in the concrete. Urethane grouts g g t le revised 0920 r n l off on ts. This will flush out dust, debris and prime the crack for the injection resin. Epoxy injection is a process which chemically welds concrete utilizing a two part epoxy system.
Diy concrete crack polyurethane resin injection repair guide. Flush the crack with water before injecting with resin. Suitable sealing materials may include hydraulic cement, epoxy bonders, polyester bonders, wooden shims, grout pads or backer rod, depending on site conditions. With urethane or epoxy injection this does not occur. Structural crack repairs, in walls, foundations, pools epoxy crack injection, anchoring jobs contents. Urethane or epoxy is forced into the wall filling the crack from inside the house all the way to where the concrete wall meets the dirt. Pu grouting pu injection le fong waterproofing contractor. The polyurethane injection only lasted about 7 feet before i ran out.
We maintain a very large inventory to meet customer preference, job requirements and to offer fastest delivery times. Polyurethane injection most economical solution to basement leaks. Crack injection with hyperflex, packer, and grease gun. Epoxy crack injection involves filling a crack with epoxy, a two component chemical blend epoxy and hardener that binds or welds two walls together and sets as a hard plastic. We strive to provide the most comprehensive packer selection in the industry. Apr, 2012 polyurethane crack injection is without a doubt the most common waterstopping foundation crack repair method in use throughout the world. Using such proven systems as deneefs urethane or acrylic resin systems and injection products, we have successfully performed some of the largest crack and injected concrete leak repairs projects in the. Our skilled technicians have refined and perfected the science of injection to provide the most efficient and reliable crack repairs possible. Ha safefoam nf can be used as a 1component system for injection into moist conditions or as a 2component system with a 1. Actaleak concrete crack highpressure urethane injection kit. Originally, polyurethane resin, epoxy resin, polyurea resin, and ultrafine cement grout were proposed. How to choose the best waterproofing method to fix.
Water activated hydrophobic polyurethane foam, expands up to 3040 times. Although concrete appears to be quite solid, it is in fact a very porous substrate. The lowpressure injection method involves inserting a liquid at a very low pressure into a narrow crack more than 116. Leaking crack repair using chemical grouts bureau of reclamation. Epoxy injection is successful in the repair of concrete tie beams, slabs, columns, concrete areas of bridges. Drill holes of the correct diameter for the selected packer.
To fill a typical crack in a residential foundation wall, injecting at pressures above 40 psi may not be effective. After gluing on the injection ports, spread the surface sealer over the crack. For example, if a wall is 6 thick, the crack needs to be intercepted where it is 3 deep. Includes hydra stop 300 injection foam, highpressure gun, brass packers, etc. General furnish all labor, equipment, and materials necessary and incidental thereto to perform all required operations to eliminate the flow of water by pressure injection to fill cracks, voids, and joints in concrete substrates. Urethane foam systems cannot accomplish strengthening without the use of carbon fiber more on this later. The product is safe for use in potable water systems, making it ideal for many difficult and sensitive repair jobs. Grout injection concrete treatment joint fills hydro. This temperature exposure should thin the material so that it can. Sealboss offers a comprehensive selection of professional and proven injection and dispensing pumps to suit your needs.
The ability to quickly and permanently stop a leak in. Cracks are commonly found near breaks in walls such as windows and beam pockets or in the middle of long walls. Concrete urethane injection systems offer a simple solution. Nov 07, 2014 this video shows the beginning stages of performing grout injection at an existing crack within a concrete foundation wall that has water infiltration issues. The spacing of ports will depend on the thickness of the concrete wall or slab.
Since 1978, avanti international has been the only fullservice provider and most experienced producer of highquality injection grouts in north america which include acrylic, polyurethane, and ultrafine cements. Cracks in the walls or ceiling, are fixed with a flexible hydro active polyurethane grout. Flex lv pure grout expands on contact with water and quickly cures to a tough, flexible foam that is resistant to most organic solvents, mild acids, alkali, petroleum and microorganisms. Polyurethane crack injection want to fix your leaky. Epoxy injection restores structural integrity of concrete. Depending on the temperature and amount of accelerator flex cat pure used, the grout quickly cures to a tough closed cell polyurethane foam that has some flexibility to accommodate differential movement. Included with this kit is the poxy paste surface sealer and port adhesive. Tb0056 chemical resistance of polyurethane foams technical bulletin. It may also be necessary to wait a few minutes for the material to fill the crack and travel to the next port. At this pressure range, the applicator can be confident that the crack has.
Incomplete injection of a crack is the most common reason for crack repair failure. Poxy paste tightly bonds to concrete to ensure there are no leaks or blowouts during the injection process. Crack injection, properly installed, should last the life of the structure. Due to the ultra low viscosity of the superflex ar resin, larger cracks may require application of a surface seal such as hydraulic cement or epoxy. Foundation crack repair concrete levelling wall cracks. Using such proven systems as deneef s urethane or acrylic resin systems and injection products, we have successfully performed some of the largest crack and injected concrete leak repairs projects in the. The injection is water activated so you have to get water in there somehow. Polyurethane injection can also be done at low pressure, exactly like an epoxy injection, or at high pressure typically 1500 3200 psi.
We offer a broad range of injection products, including specialized chemical grouts and epoxy grouts, cementbased grouts, microfine cement grouts and additives. Urethane foams are best suited when the only repair required is the stopping of a leak in an otherwise structurally sound structure. Ever since poured concrete has been used to form foundation walls, cracks have been a main source of wall seepage. This will flush out dust, debris and prime the crack for the injection resin and. A cracked foundation is usually first noticed by wet carpet even the smell of mildew or mold. For more about polyurethane injection services, contact ram jack at 888 3302597. Highpressure injection at 250 psi 100 psi psi utilises injection packers which are typically placed in holes drilled at 45 degrees to intersect the interior of the crack. Whether youre dealing with a crack in your foundation, a lifted driveway slab, or a crack in a concrete wall, ram jacks polyurethane resin injection is one of our goto repair solutions. Contractor polyurethane foundation crack repair kitseal. Usage of epoxies and urethane foams to repair leaks in pools. Injection tips for crack pac flexh2o crack sealer for narrow cracks, it may be necessary to increase the pressure gradually until the polyurethane begins to flow. Tighten with a wrench or spanner by turning clockwise until sufficient tension has been reached to keep the packer in place during injection. Crackpac flexh2o polyurethane crack sealer simpson. The popularity of urethane injection as a solution is due to its flexibility and versatility for a variety of applications, including commercial and residential foundation repair.
Repairs up to 20 ft of actively leaking and hairline crack repairs. Concrete foundation crack repair polyurethane expanding. Epoxy injection is successful in the repair of concrete tie beams, slabs, columns, concrete areas of bridges and tunnels as well as swimming pool tanks. Actaleak concrete crack repair kit, highpressure polyurethane foam injection.
Injection equipment most polyurethane grout types are injected the same way. Simpson strong tie 9oz crackpac flex h2o kit waccesories. The right pump is determined by many factors including job size, product components and properties, injection volume and pressures, and your injection frequency. Thats why our injection products are fastacting and easy to install. Injection procedure for cislv, cilv, cilv fs, cilpl, cigv and crackpac injection epoxy follow cartridge preparation instructions on the cartridge label. A leader in the specialty field of ground water control. Unlike epoxies, polyurethanes are injected at an angle to intersect the crack at its midpoint, allowing for a complete seal.
The hydra stop 300 hydrophobic polyurethane expands inside the crack and fills it bottom to and inside to outside. The popularity of urethane injection as a solution is due to its flexibility and versatility for a variety of applications. For example with a 12 inch thick wall, drill holes 6 inches from crack. Concrete urethane injection systems home concrete urethane. Hyperflex is moisture activated, nsf 612007 approved, and. The crack pac flexh 2 o polyurethane injection resin seals leaking cracks, voids or fractures from 2 to 14 wide in concrete or solid masonry. Urethane crack injection am shield waterproofing nybasement. This widespread use of polyurethane, sometimes referred to as urethane or grout, for concrete crack injection is a tribute to the inherent versatility of polyurethane in waterstopping applications. Designed to perform in applications where water is seeping or mildly leaking from the crack, the polyurethane is packaged in the cartridge and an accelerator is packaged in the nozzle. Preferably the holes should be drilled staggered around the crack to insure good coverage of the crack in case it is not perpendicular to the concrete surface. Injection is a procedure of pumping cementbased, polyurethane based, epoxybased or acrylatebased material into damaged or cracked structures to securely seal leaks, repair compromised structures and make them watertight again for the long term. Urethane injection, also known as polyurethane or grout, is the most common way to seal and fill a crack in a homes foundation. How polyurethane injection works first, we drill holes into the wall about 4 deep on one side of the crack and on an angle so when the hole crosses through the crack it does so. Urethane injection, also known as polyurethane or grout, is the most common way to seal and fill a crack in concrete and foundations.
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